Battery projects
We provide end-to-end battery project delivery for electric cars and commercial vehicles.
Battery Design
Tell us your battery requirements and we will source or design a custom pack that meets your needs.
For cars, we have experience delivering custom HV batteries from 18KWh to 130+KWh.
For commercial vehicles, we have delivered modular packs up to 400+ KWh.
Battery Requirements
If you don’t have detailed battery requirements yet, we can work it out for you.
Just tell us your vehicle performance targets and market, and we will support deriving the battery requirements based on our extensive experience, and designing the ideal battery pack for your application.
OEM Standards
We have experience working with Start-ups and OEMs who did not have EV experience before, or were not familiar with EU market.
We helped them setting up their internal standards, documentation and test requirements for battery packs.
We are happy to provide full support to ensure your EV projects are delivered successfully.
How We Work
Process
01
Vehicle requirements
We analyse your needs and prepare initial battery proposals to meet your technical, timing and cost requirements. For new OEMs, we can help with system design and defining standards & requirements for the battery, based on our experience on previous projects, industry & markets regulations.
02
Battery design and validation
After the proposal is accepted, we nominate the suppliers and finalise the detailed design, release CAD/drawings, oversee soft/hard tooling for parts, prototype packs production, validation and certification testing. There will be constant communication and alignment with your team at each step, and support for any integration issue on prototype vehicles.
03
Mass production & Aftersales support
We confirm the setup of the pack production line. After validation & certification are completed, battery pack mass production will start. We will support to ensure successful vehicle SOP, and for Aftersales topics if required.
Frequently Asked Questions FAQ
How long does it take to develop a new battery pack?
A new custom battery pack design will generally take 12-18 months from nomination to battery pack SOP, depending on specific project requirements. In certain cases, we have delivered programs in under 12 months for customers with accelerated timelines; however, this must be defined and agreed at the outset of the project.
What testing & certification are conducted?
The Design Validation (DV) and Production Validation (PV) will be agreed at the start of the project before nomination. Normally the validation will include performance, safety and durability tests following international standards such as ISO 19453-6, ISO 12405-4, UL2580, UN ECE R10/CISPR 25 (EMC), ECE r100, UN38.3, and specific customer test cases.
Where are the battery packs produced?
The vast majority of the battery packs we provide are assembled in China.
Can you help for low volume custom pack design and production?
Certainly, we are happy to support any project size.
We also provide design review services if you already have your battery pack design, to ensure it is up to scratch and there is no potential failure point. You can find out more here.
Do your packs meet the requirement for EU market?
Yes, all the packs we provide are going to to meet EU regulations, including the EU Battery Regulation (2023/1542). We can also support you to understand what are the OEM new responsibilities under the EU Battery Regulation (2023/1542). You can find out more here.
Seeking further information?
Having trouble finding the answers you need? Let’s have a conversation.